liquid metal

The “liquid metal” from Terminator 2 is finally here, although it is not trying to kill us (yet). Still, if they start making autonomous drones out of this stuff…

“If you look at conventional aircraft technology, you have so many moving parts,” says Othmane Benafan, an engineer at NASA’s Glenn Research Center. Those moving parts are essential—they are how pilots steer, reduce turbulence, take off, land, and basically do everything else besides glide aimlessly. But the actuators, cables, motors, lubricant, hydraulic gear, and other bits needed move those parts around take up weight and space—precious resources on any aircraft.

The alternative is to move those wing parts using shapeshifting metals. Or, as they’re known to engineers, shape memory alloys. “Parts made from shape memory alloys are typically 10 to 20 percent the size and weight of a conventional part,” says Jim Mabe, a shape memory alloy guru at Boeing. For an industry that spent $133 billion on fuel last year, anything smaller and lighter is exciting news.

Shape memory alloys are essentially reversible Shrinky Dinks. When heated to certain temperatures, they shrink, twist, and bend. Cool them off, and they return to their original shape. Hot, cold, hot—shape memory alloys can cycle back and forth millions of times without wearing out. All you need is the ability to generate heat or pull it from some other, already spicy hot part of the plane, like the engine.

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